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Beyond Innovation Technology Co., Ltd.
BIT3713
BIT3713
High Performance PWM Controller
Preliminary Version: 0.00
Please read the notice stated in this preamble carefully before accessing any contents of the document attached. Admission of BiTEK's statement therein is presumed once the document is released to the receiver.
BiTEK
December 20, 2005
DCC CONTROLLED
`05/12/15
Preliminary
Confidential, for authorized user only
page 1 of 11
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Beyond Innovation Technology Co., Ltd.
BIT3713
Notice: Firstly, the information furnished by Beyond Innovation Technology Co. Ltd. (BiTEK) in this document is believed to be accurate and reliable and subject to BiTEK's amendment without prior notice. And the aforesaid information does not form any part or parts of any quotation or contract between BiTEK and the information receiver. Further, no responsibility is assumed for the usage of the aforesaid information. BiTEK makes no representation that the interconnect of its circuits as described herein will not infringe on exiting or future patent rights, nor do the descriptions contained herein imply the granting of licenses to make, use or sell equipment constructed in accordance therewith. Besides, the product in this document is not designed for use in life support appliances, devices, or systems where malfunction of this product can reasonably be expected to result in personal injury. BiTEK customers' using or selling this product for use in such applications shall do so at their own risk and agree to fully indemnify BiTEK for any damage resulting from such improper use or sale. At last, the information furnished in this document is the property of BiTEK and shall be treated as highly confidentiality; any kind of distribution, disclosure, copying, transformation or use of whole or parts of this document without duly authorization from BiTEK by prior written consent is strictly prohibited. The receiver shall fully compensate BiTEK without any reservation for any losses thereof due to its violation of BiTEK's confidential request. The receiver is deemed to agree on BiTEK's confidential request therein suppose that said receiver receives this document without making any expressly opposition. In the condition that aforesaid opposition is made, the receiver shall return this document to BiTEK immediately without any delay. -Version A4
BiTEK
December 20, 2005
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`05/12/15
Preliminary
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Beyond Innovation Technology Co., Ltd.
BIT3713
Pin Layout:
INN CMP LOAD CTOSC TIMER ONOFF GND OUT2 8 9 1 16 MODSEL ISEN OUTADJ PWMDC CTPWM PWMOUT VDD OUT1
Features:
Near Zero Stand By Current Low Power CMOS Process 4.5V ~ 8.0V operation Fixed High Frequency, Voltage Mode PWM Control Topology Latched Off Protection Build-In 2ndLow Frequency PWM Generator Build-In UVLO Totem Pole Output 16 Pin Package
General Description:
BIT3713 integrated circuit provides the essential PWM features for DC/DC conversion purpose in a small low cost 16-pin package. Another built-in low frequency PWM generator provides user more flexible applications. BIT3713 provides latched off protection feature may make the system more reliable. CMOS process makes BIT3713 consumes less power while compare to conventional bipolar products.
Recommended Operating Condition:
Supply Voltage.4.5 ~ 8.0V Operating Ambient Temperature...-20 ~ 85 Operating Frequency..50K ~ 400K Hz
Functional Block Diagram:
MODSEL PWMDC CTPWM PWMOUT
OUTADJ LOAD
ISEN
2.5V Low Frequency PWM Generator 60uA 1.0V CLOCK_L PRT CLOCK_L Adaptive Adjust CLOCK_H
-
Latch
INI
Protection Circuit
ERR_AMP UVLO Disable CMP_PWM
+ -
INN
1.25V CMP
LOAD Ramp Wave TIMER Clock & Ramp Wave CLOCK_H INI PRT
CTOSC
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Preliminary
+
OUT1
Digital Control Circuit
OUT2
BiTEK
TIMER ON/OFF
December 20, 2005
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Beyond Innovation Technology Co., Ltd.
BIT3713
Pin Description:
Table 1 Pin No. 1 2 Symbol INN CMP I/O I O Descriptions The inverting input of the error amplifier. Output of the error amplifier. A switch that connected to the high frequency triangle wave generator. This switch is closed while the voltage level of ISEN pin is lower than 1.3V. Once the ISEN pin has become > 1.3V, the switch keeps open no mater the status of ISEN pin. An external resistor connected here may change the operation frequency of CTOSC during this switch is open. An external capacitor connected here decides the frequency of high frequency PWM controller. With internal reference current and an external capacitor connected here, it decides the required period of starting and the timing of initialization. The controller is forced to the reset mode while the voltage level of TIMER is lower than 0.3V. During reset mode, the current about 60uA will flow into the INN pin to reduce the output level of the error amplifier CMP to turn off the controller. The protection function will be enabled after this node is charged to exceed 2.5V. The output current of this pin is 20uA when the level of TIMER is lower than 0.3V. The output current becomes 1uA when the level of TIMER is higher than 0.3V The control pin of turning on or off the IC. 1V threshold with an internal 80K 15% ohm pull-low resistor. The ground pin of the device. The active high output driver. The active high output driver.
3
LOAD
I/O
4
CTOSC
I/O
5
TIMER
I/O
6 7 8 9 10 11 12 13 14 15 16
ONOFF GND OUT1 OUT2 VDD PWMOUT CTPWM PWMDC OUTADJ ISEN MODSEL
I I/O O O I
The power supply pin of the device. nd The output pin of the 2 low frequency PWM generator. A 2.5V or floating two O state output is provided through this pin. The internal circuit limits the max. Duty-cycle to about 92%. With the internal reference current and an external capacitor connected here nd I/O can set the operation frequency of the 2 low frequency PWM generator with 1.0V ~ 2.5V triangle wave output. nd The 2 Low frequency PWM controlling input. A PWM output comes out by I comparing this DC input and the 1.0 ~ 2.5V triangle wave that is generated by CTPWM. Output adjustment. If a > 2.0 V voltage is detected. A ~ 60uA current will flow I into the INN pin to adjust the output of the error amplifier pin CMP to regulate the output voltage. Load detection pin, the abnormal load situation is detected if a less than 1.3V I voltage is continuously kept for 32 cycles of the 2nd low frequency PWM on this pin. O To set the output polarity of the 2nd low frequency PWM generator.
BiTEK
December 20, 2005
DCC CONTROLLED
`05/12/15
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Beyond Innovation Technology Co., Ltd.
BIT3713
The 1 st Latched Off Protection:
The ISEN pin may be used for detecting if the operation is controlled stably during normal operation. For most of the applications, to define a staring period in which period no power deliver to the load side, are necessary. BIT3713 disable the latched off function when TIMER pin voltage < 2.5V. If nd TIMER >2.5V and ISEN < 1.3V for 32 cycles of the 2 low frequency PWM, BIT3713 will shut down the output pins, OUT1 and OUT2 until the system is powered on again. The detail is as bellow: During TIMER > 2.5V, the system operates normally when the ISEN > or < than 1.3V. The lathed off function performs when ISEN has continuously been kept < 1.3V for 32 cycles of the 2nd low frequency PWM.
Functional Description:
The Power On Initialization:
BIT3713 is in an initial state when TIMER pin voltage is less than 0.3V. An internal current source charges the external capacitor connected on TIMER pin determines the operation timing of BIT3713. This current provides about 20uA when TIMER pin voltage is less than 0.3V, or about 1uA when TIMER pin voltage is large than 0.3V. Table 2 lists the states of each key features during TIMER pin voltage is less than 0.3V.
Table 2 BIT3713 initial states Pin Number 4 8 9 11 12 Pin Name CTOSC OUT1 OUT2 PWMOUT CTPWM Status Normally run Forced to GND level Forced to VDD level Floating Normally run
st
The Output Adjustment and 2nd Latched Off Protection: The OUTADJ pin may be used for
detecting if the PWM control system operates normally. An about 60uA current source will charge the INN pin to adjust the output of CMP while OUTADJ > 2.0V. The latched off abnormal protection performs while TIMER > 2.5V. If TIMER > 2.5V and OUTADJ > 2.0V for 32 st cycles of the 1 high frequency PWM, BIT3713 will shut down the output pins, OUT1 and OUT2, until the system is powered on again. The detail is as bellow: During TIMER > 2.5V, the system operates normally when the OUTADJ > or < than 2.0V. The lathed off function performs when OUTADJ has continuously been kept > 2.0V for 32 cycles of the 1st high frequency PWM. Or, a pulse signal on OUTADJ pin with > 50KHz which may > 2.0V or < 2.0V. BIT3713 performs latched off function when TIMER > 2.5V and the pulse signal has continuously present on OUTADJ pin for 32 cycles of the st 1 high frequency PWM.
To Set the Operation Frequency of the 1 High Frequency PWM Controller: An external capacitor
CCTOSC pin CTOSC determines the frequency as equation (1) The frequency of the 1 high frequency PWM controller is:
st
FHFPWM
K HF , K HF CCTOSC
8.2e - 5 ............(1)
Or a 100KHz operation PWM control system if an 820pF capacitor is connected to pin CTOSC. Equation (1) is valid only when VDD=6V, temperature=30C and frequency (80K ~ 120K)Hz. Fig. 1 shows the relationship between the frequency of the high frequency PWM and CTOSC capacitance.
To Set The Frequency Deviation of High Frequency PWM During Different Loading Condition: A
connected between GND and LOAD resistor may increase the operation frequency of CTOSC. An internal switch of the LOAD pin is closed may be used to change the frequency of CTOSC before ISEN had been triggered to larger than 1.3V. In many cases, the resonance frequency of the load is varied while the load is changed. For obtaining the better performance, the operation frequency of the PWM controller must fit to the resonance frequency of the load. The following diagram shows how the load resistance changes the 100KHz operation frequency of CTOSC pin. In above case, CTOSC is connected by an 820pF capacitor. TheB i T E K normal operation frequency of high frequency PWM is 100KHz. If a different frequency says Fn Decemberfor normal operation. is the set 20, 2005 In BIT3713, the internal switch of the LOAD pin is frozen to open status when the ISEN > 1.3V. DCC CONTROLLED
`05/12/15
Preliminary
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Beyond Innovation Technology Co., Ltd.
BIT3713
Setting the Frequency of the 2 Low Frequency PWM Generator: A 2nd internal trimmed low frequency
oscillator generates a 3% accurate frequency on CTPWM pin with external capacitors. The capacitor values versus operation frequencies are as bellow:
nd
FLFPWM
4512 .............(3) C CTPWM 0.005 nF
CTOSC=100KHz
Note: Above equation (3) is valid only when operating frequency is between 150Hz ~ 1.5KHz The logic high output of pin PWMOUT is made by a 2.5V DC voltage and the floating state makes the logic low portion. MODSEL pin provides the polarity selection of LF_PWM generator. If MODSEL pin is 0V, a 0% duty cycle is obtained when PWMDC < 1.0V. If this pin is pulled to IC VDD level, 0% duty cycle is obtained while PWMDC> 2.5V.
Fig.2
Then the frequency deviation can be calculated as Equation (2) Note: BIT3713 limits the maximum duty cycle to about 92 %. PWMOUT sends the pulses when ISEN >1.3V or TIMER >2.5V.
Fn
F100KHz Fn .............(2) 100KHz
UVLO: The under-voltage-lockout circuit turns the output
driver off when supply voltage drops too low. Whole system includes the protection and timing circuits are reset (pin TIMER =0) in low VDD state.
DC/AC Characteristics:
Absolute Ratings:
Table 3
Parameter Supply Voltage Ground Input pin Voltage Operating Ambit Temperature Operating Junction Temperature Storage Temperature
Symbol Ratings VDD -0.3~+ 8.8 GND 0.3 -0.3~ VDD+0.3 Ta -20 ~ +85 +150 -55~+150
Unit V V V C C C
Remarks Ta=25C
BiTEK
December 20, 2005
DCC CONTROLLED
`05/12/15
Preliminary
Confidential, for authorized user only
page 6 of 11
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Beyond Innovation Technology Co., Ltd. DC/AC Characteristics
Table 4
BIT3713
Test Conditions Min.
4.0 4
Parameter
Supply Voltages Pin VDD input
Typ.
Max.
8.0
Unit
V mA
8V Supply Voltage Ta=25C Error Amplifier Reference Voltage Non-Inverting input of the error Measure INN amplifier Line regulation VDD=4.0~8.0 V Under Voltage Look Out Chip Consumed Current Positive Going Threshold
1.2125
1.25 2 4.0 0.2
1.2875 20 4.2 0.3 400
V mV V V KHz V V V dB MHz uA uA V V V mV V mV uA V V Hz V V V
Ta=25C 3.8 Note3 Hysteresis 0.1 st The 1 High Frequency Ramp Wave Generator Operating Frequency 50 Note1 Output peak(CTOSC) Output valley(CTOSC) Error Amplifier Input voltage 0.1 Note2 Open loop gain 60 Unit gain band width 1 Power On Initialization and Latched Off Protection Enable Pin TIMER Output current Case1. TIMER <0.3V Pin TIMER Output current Case1. TIMER > 0.3V VDD=6V, Ta=25C Power On Reset/Initialization Note 3 threshold on pin TIMER Latched Off Protection enable threshold on pin TIMER Load Detection Pin ISEN detection lower threshold VDD=6V, Ta=25C Hysterisis Output Detection and Adaptive Adjusting Pin OUTADJ detection lower threshold VDD=6V, Ta=25C Hysterisis INN pin pull-up current source nd The 2 Low Frequency PWM Generator Ramp Wave Peak(CTPWM) Ramp Wave Valley(CTPWM) PWM Frequency 10 Control voltage of 0 % Duty cycle on pin PWMDC Case 1. MODSEL = 0V Control voltage of 0 % Duty cycle VDD=6V, Ta=25C on pin PWMDC Case 1. MODSEL = ICVDD Output voltage of Pin PWMOUT for making the logic high. Pin PWMOUT output for making the logic low Maximum Duty Cycle Output of the 1st PWM (OUT1, OUT2) CMOS output impedance (Note2, Note3) Rising Time VDD=6V, 2000pF(Note2, Falling Time Note3) Delay Time
2.25 0.5 3 80 1.5 20 1 0.3 2.5 1.3 20 2.0 20 60 2.5 1.0 100K 1.0 2.5 2.5 Floating 92
%
BiTEK
50 ohm December nS 2005 20, 110 100 nS DCC CONTROLLED 600 nS
`05/12/15
Preliminary
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Beyond Innovation Technology Co., Ltd. Note 1. The output driver frequency is the half of the ramp wave frequency. Note 2. Only verified by simulation. Not 100% tested. Note 3. The voltages of the output drivers are pulled to GND in each off states. Timing Diagram
BIT3713
The timing of the 2nd low frequency PWM generator, ISEN and LOAD pin are as bellow: A 51Kohm pulled-low resistor is connected on PWMOUT pin in this example.
CTPWM PWMDC >1.3V ISEN <1.3V >0.1 us PWMOUT(MODE=0)
PWMOUT(MODE=1)
(SW close)
(SW open)
Fig. 3
BIT3713 uses fixed frequency driving methodology. The power switch is driven by fixed frequency PWM controlled signal. The detail timing relationship is shown as bellow: The maximum duty cycle of OUT1 and OUT1 are smaller than 50% with 180 phase difference.
Err_Amp Output Ramp Wave CMP_PWM Output
OUT1
OUT2
BiTEK
December 20, 2005
delay delay Fig. 4 delay
DCC CONTROLLED
`05/12/15
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Beyond Innovation Technology Co., Ltd.
BIT3713
Order Information:
SO: SOP SS: SSOP Part number Beyond Innovation Technology Co., Ltd.
Soldering Information
Reflow Soldering:
The choice of heating method may be influenced by plastic QFP package). If infrared or vapor phase heating is used and the package is not absolutely dry (less than 0.1% moisture content by weight), vaporization of the small amount of moisture in them can cause cracking of the plastic body. Preheating is necessary to dry the paste and evaporate the binding agent. Preheating duration: 45 minutes at 45 C. Reflow soldering requires solder paste (a suspension of fine solder particles, flux and binding agent) to be applied to the printed-circuit board by screen printing, stenciling or pressure-syringe dispensing before package placement. Several methods exist for reflowing; for example, convection or convection/infrared heating in a conveyor type oven. Throughput times (preheating, soldering and cooling) vary between 100 and 200 seconds depending on heating method. Typical reflow peak temperatures range from 215 to 270 C depending on solder paste material. The top-surface temperature of the packages should preferable be kept below 245 C for thick/large packages (packages with a thickness 2.5 mm or with a volume 350 mm3 so called thick/large packages). The top-surface temperature of the packages should preferable be kept below 260 C for thin/small packages (packages with a thickness < 2.5 mm and a volume < 350 mm3 so called thin/small packages). Stage 1st Ram Up Rate Preheat 2nd Ram Up Solder Joint Peak Temp Ram Down rate Condition max3.0+/-2 /sec 150 ~200 max3.0+/-2 /sec 217 above 260 +0/-5 6 /sec max Duration 60~180 sec 60~150 sec 20~40 sec -
Temp (
)
260 217 200 150
BiTEK
25 RT
December 20, 2005
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60~ 180 60~150 Time(sec)
`05/12/15
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Beyond Innovation Technology Co., Ltd. Wave Soldering:
BIT3713
Conventional single wave soldering is not recommended for surface mount devices (SMDs) or printed-circuit boards with a high component density, as solder bridging and non-wetting can present major problems.
Manual Soldering:
Fix the component by first soldering two diagonally-opposite end leads. Use a low voltage (24 V or less) soldering iron applied to the flat part of the lead. Contact time must be limited to 10 seconds at up to 300 C. When using a dedicated tool, all other leads can be soldered in one operation within 2 to 5 seconds between 270 and 320 C.
Package Information : SOP type :
BiTEK
December 20, 2005
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BIT3713
SSOP type :
BiTEK
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